I continued work on my Enfield Cupboard yesterday afternoon. I had planned on getting the face frame finished, as well as the case side arches sawn so I could glue up the carcase today. Unfortunately, I ran out of time, but I did manage to get the face frame ready to go.
I started out by laying out the mortises for the top rail. I decided to chop them out by hand because there are only two. That part went fairly quickly, but the poplar I’m working with is stringy, and it wasn’t easy to get the mortises cleaned out. I then made the tenons on the rail by using the table saw jig I built a few weeks back. It worked well, but I did have to wax the runners of both the jig and the table saw fence to get it to slide more freely. Before I go on I will admit that I hate making mortise and tenon joints. Firstly, I’ll say that I’m not all that great at fitting them from the get go, and I always have to spend the extra time getting them fit properly. In this case it was about 15 minutes of added work with a router plane. I would much rather make ship lap joints, which I’m good at and are much of the time just as strong. In any event, it was finished and I moved on to sawing the arches at the bottom of the stiles.
To lay out the arches on the stiles I followed the measurements on the original Enfield plan. I marked some guidelines, and used a French curve to draw the arch. I sawed the first arch with a jigsaw, used it to mark the second arch, and did the same. I then clamped both together and cleaned up the cut with a spokeshave and some light sanding. Before I glued up the face frame I planed the edges, just a few passes, with a smooth plane and gave it a very light sanding. I then glued it, clamped it, and let it dry overnight. Today, I hope to get the case sides finished, though I’m not necessarily sure about gluing it up yet. It’s quite cold right now, and the temperature isn’t expected to rise much above freezing. The case is too large to bring inside to dry, so I’m going to play it by ear.
On another note, last winter I built a Dutch Tool Chest. I felt it would be both useful and fun to build. It does a nice job of holding tools, but I have to say that it is really getting on my last nerve. What is the problem? I have nowhere to put it. The chest always seems to be in the way, and I’m constantly moving it whenever I woodwork. Considering that the chest weighs around 120 lbs, this part isn’t fun. One solution I’ve seen is to attach a French cleat and hang it on the wall, which I might do, but doesn’t that defeat the purpose? It is too deep to be a wall cabinet, at least in my garage, and too large to be unobtrusive on the floor. If I had the time and money, I would make a proper wall cabinet for tools and be done with it. Live and learn I guess.
****once again, sorry for the lack of photos. My charming little photographer wasn’t home again****